AI-supported self-consulting platform

Operational clarity for production & manufacturing

Established processes, implicit expert knowledge, and a lack of documentation slow down efficiency and transformation. BLIKS IO creates the operational foundation — seamlessly, AI-supported, without an IT project.

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The challenge

What slows manufacturing companies down every day — and why traditional tools don't help.

Operational risk

Process knowledge resides with individual specialists

Critical manufacturing processes depend on experienced employees. Retirement, turnover, or illness mean a loss of knowledge — which only becomes apparent when the plant comes to a standstill.

Project risk

Transformation without a reliable current-state baseline

Lean, Industry 4.0, ERP implementation – every initiative begins with months of current-state analysis. Because no one really knows how processes run while production keeps going.

Compliance risk

Quality and audit without up-to-date documentation

ISO 9001, IATF 16949, customer audits – the requirements are clear. Process documentation often is not. Outdated, incomplete, not put into practice.

The solution

BLIKS IO starts where others stop.

Instead of modeling top down, BLIKS IO captures real process knowledge directly from employees—whether on the shop floor, in work preparation, or in quality management. Decentralized, in natural language, without any training effort. The AI automatically structures it into BPMN-compliant process models. The result: a digital twin of your production—with all processes, systems, documents, and responsibilities. Up to date. Audit-ready. Available at the push of a button.

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Audit-ready BPMN documentation – always ready for audits for ISO 9001 & IATF

Knowledge retention independent of individual specialists and shift supervisors

Operational foundation for ERP implementation, MES migration and process automation

Complete system landscape including ERP, MES, CAQ, and interfaces

Manufacturing processes fully captured for the first time — including informal workflows and workarounds

Production Use Cases

Where BLIKS IO immediately makes an impact in your production.

Quality & Audit

ISO and IATF-compliant process documentation

Customer audits, certifications, internal quality checks — with BLIKS IO, you always have an up-to-date, audit-ready process map. No more panic before the next appointment.

ERP & MES introduction

System introduction on a secure foundation

Whether SAP, proALPHA, or an MES rollout – without reliable current-state processes, every system implementation carries existing problems into the new system. BLIKS IO provides the foundation before the project starts.

Knowledge management

Secure expert knowledge before it leaves the hall

When experienced specialists leave, critical manufacturing knowledge goes with them. BLIKS IO makes this knowledge structured and permanently available — across sites, independent of individuals.

Lean & Optimization

Optimize the right processes

Not every process is suitable for Lean or automation. BLIKS IO shows where waste really arises – based on real data, not assumptions.

A digital twin of your organization

We create an exact digital replica of your organization – with all processes, systems, and the true knowledge of your employees.

Our product

AI-supported.
Human-in-the-Loop.

Captured in record time – with AI as the engine and your employees as experts.

Human-In-The-Loop

All systems at a glance.

See at a glance which tools and platforms are actually used in which processes.

All process resources.
A place.

Everything that a process needs is finally visible in a centralized manner. No more searching, no more guessing.

BPMN. Real.
Not wishful thinking.

No theoretical target concept. Your processes as they actually run – validated, current, usable.

Real knowledge.
Just a question away.

BLIKS Omniscient is the AI that sits on the digital twin of your organization and answers every question. In real time. Based on real facts.

Is BLIKS IO suitable for manufacturing companies and production facilities?
Yes. BLIKS IO was developed for organizations whose operational knowledge is complex, decentralized, and dependent on individuals – this is especially true for the manufacturing industry. The platform helps manufacturing businesses, contract manufacturers, and machine and plant engineering companies capture their processes in a structured way. GDPR-compliant, servers in Germany.
Can shopfloor employees without IT knowledge also use BLIKS IO?
Yes. Employees do not need BPM knowledge or training. They describe their process step in their own words – BLIKSY, the AI assistant, guides them through it. Simple, fast, no preparation.
How does BLIKS IO help with ISO 9001 and IATF 16949 audits?
BLIKS IO provides continuously up-to-date, BPMN-based process documentation with clear responsibilities and system assignments – exactly what auditors require. Evidence is available at the push of a button instead of weeks of preparation.
Can we use BLIKS IO to prepare for an ERP or MES implementation?
Exactly what BLIKS IO is ideal for. BLIKS IO provides the operational factual basis: current-state processes, system landscape, roles, and dependencies. This significantly accelerates discovery and scoping and prevents inherited issues from being transferred to the new system.
What is the difference between BLIKS IO and process mining in manufacturing?
Process mining analyzes digital traces in ERP and MES – it shows what your systems do. BLIKS IO captures what your employees do – including manual steps, informal workflows, and knowledge that appears in no log. Especially in manufacturing, where many processes run manually or between systems, BLIKS IO provides a much more complete picture.
Does BLIKS IO also work across multiple plants or locations?
Yes. BLIKS IO is decentralized – process knowledge can be captured across locations without everyone being available at the same time or in the same place. Ideal for companies with multiple plants or decentralized manufacturing sites.

Ready for operational clarity in your production?

Most manufacturing companies start transformation projects without a clear picture of their own processes. BLIKS IO changes that — in days, not months.

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